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Customized
HYTON
8455900000
Hyton Customized Roll Crusher Machine Toothed Segments with TIC Insert HT-2010009525
Product Description
The toothed segment of a double-roll crusher is a high-strength, wear-resistant component installed on the surface of its two parallel rolls. It features specially shaped teeth that, as the rolls rotate towards each other, "grip" large pieces of material (such as coal, limestone, coke, ore, etc.) and break them down to the desired particle size through a combination of splitting, shearing, and crushing forces. As a wear part, the toothed segment is designed to bear the brunt of the abrasion instead of the expensive roll shaft cores. Replacing the toothed segments is far more cost-effective than repairing the cores. Furthermore, the tooth profile, tooth height, and arrangement pattern directly influence the size and shape of the final crushed product.
Hyton provides One-stop toothed segments solution for your double-roll crushers. Due to enduring intense impact and abrasion, the toothed segments must be manufactured from highly wear-resistant materials. Hyton offers the following materials for your selection:
1. High Manganese Steel
2. High Manganese Steel with Titanium Carbide Insert (increasing service life by 1.5 to 2 times)
3. Chromium-Molybdenum Alloy Steel
4. Ultra-High Chromium Cast Iron Composite Casting
Customized materials are also available.
Common Dimensions of Toothed Segments
| FEED SIZE RANGE | PRODUCT SIZE RANGE |
| <80mm | 20mm-40mm |
| 100mm-200mm | 35mm-50mm |
| 200mm-300mm | 50mm-75mm |
| 400mm-700mm | 100mm-300mm |
Common Tooth Profiles of Toothed Plates
The tooth profile is a critical design feature that directly determines the crushing efficiency and product size. Common types include:
1. Wolf Tooth / Coarse Tooth Profile:
Characteristics: Large and long teeth.
Application: Ideal for crushing large-sized materials with low to medium hardness (e.g., coal, oil shale). Offers a high reduction ratio.
Effect: Provides strong gripping and splitting force for lump materials.
2. Pin Tooth / Fine Tooth Profile:
Characteristics: Small and densely spaced teeth.
Application: Best suited for crushing medium-sized feed into smaller product sizes (e.g., limestone, coke). Produces a more uniform output.
Effect: Enhances shearing and crushing actions for better size control and product shape.
3. Ribbed (Ring or Wave) Tooth Profile:
Characteristics: Features cast circumferential ribs or wave-like protrusions on the plate surface.
Application: Used when a combination of crushing and light grinding or compacting is required (e.g., certain agglomerates, brittle minerals).
Effect: Provides a pressing and surface-shearing action, often resulting in a more granular or controlled fragmented product.
Company Information
Hyton(Jiangsu) Mechnical Equipment Co.ltd is a leading enterprise in the large-scale engineering machinery wear-resisting casting industry in Jiangsu Province, Nantong City. As a new high-tech enterprise professionally manufacturing wear-resisting casting product Which specialized in manufacturing and research of High manganese and high Chrome wear parts. After ten years of rapid development, Hyton(Jiangsu) has now become a renowned enterprise in China's wear-resisting casting industry, it has become one of the famous supplier of wear parts for crusher and concrete mixer. Established in June 2004, the company is now undertaking a National Torch Program Project, and five of its patented products have been honored as the "New High-Tech Product" of Jiangsu Province two of which have been listed into the New Products Program of Jiangsu Province.The company's wear-resisting casting products have been praised to be the "Famous-brand Products of Jiangsu Province", the company has been appraised as a "Trustworthy" unit of Jiangsu Province for many consecutive years.
Located in the New Material Industrial Park, Nantong City Jiangsu Province, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With three gas trolley heat treatment furnace and pusher-type furnace full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings.
Production Process
Inspection
Dimension Measurement
According to the product drawings provided by customers, we will conduct strict dimensional inspection before the products are shipped.
Hardness Test
According to the drawing requirements provided by customers, we will conduct hardness inspection before the products are shipped.
Roughness Test
According to the drawing requirements provided by customers, we will conduct roughness inspection before the products are shipped.
Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
After goods well packaged, we need only 1 day ship goods to Shanghai port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.
Our Advantages
1) Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive range of products for qualified offering.
5) We response to client's inquiry within 12 hours.
FAQ
1.Q: What kind of products do you make?
A: We specialize in roll crusher casting and forging parts, such as wolf tooth / coarse tooth profile segments, pin tooth / fine tooth profile segments, ribbed (Ring or Wave) tooth profile segments and etc.
2.Q: What kind of material do you offer?
A: High manganese steel, high manganese steel with titanium carbide insert, chromium-molybdenum alloy steel, ultra-high chromium cast iron composite casting and other customized materials.
3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.
4.Q: How to test your quality?
A: We will show you material inspection and measurement inspection after fininshing the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.
Hyton Customized Roll Crusher Machine Toothed Segments with TIC Insert HT-2010009525
Product Description
The toothed segment of a double-roll crusher is a high-strength, wear-resistant component installed on the surface of its two parallel rolls. It features specially shaped teeth that, as the rolls rotate towards each other, "grip" large pieces of material (such as coal, limestone, coke, ore, etc.) and break them down to the desired particle size through a combination of splitting, shearing, and crushing forces. As a wear part, the toothed segment is designed to bear the brunt of the abrasion instead of the expensive roll shaft cores. Replacing the toothed segments is far more cost-effective than repairing the cores. Furthermore, the tooth profile, tooth height, and arrangement pattern directly influence the size and shape of the final crushed product.
Hyton provides One-stop toothed segments solution for your double-roll crushers. Due to enduring intense impact and abrasion, the toothed segments must be manufactured from highly wear-resistant materials. Hyton offers the following materials for your selection:
1. High Manganese Steel
2. High Manganese Steel with Titanium Carbide Insert (increasing service life by 1.5 to 2 times)
3. Chromium-Molybdenum Alloy Steel
4. Ultra-High Chromium Cast Iron Composite Casting
Customized materials are also available.
Common Dimensions of Toothed Segments
| FEED SIZE RANGE | PRODUCT SIZE RANGE |
| <80mm | 20mm-40mm |
| 100mm-200mm | 35mm-50mm |
| 200mm-300mm | 50mm-75mm |
| 400mm-700mm | 100mm-300mm |
Common Tooth Profiles of Toothed Plates
The tooth profile is a critical design feature that directly determines the crushing efficiency and product size. Common types include:
1. Wolf Tooth / Coarse Tooth Profile:
Characteristics: Large and long teeth.
Application: Ideal for crushing large-sized materials with low to medium hardness (e.g., coal, oil shale). Offers a high reduction ratio.
Effect: Provides strong gripping and splitting force for lump materials.
2. Pin Tooth / Fine Tooth Profile:
Characteristics: Small and densely spaced teeth.
Application: Best suited for crushing medium-sized feed into smaller product sizes (e.g., limestone, coke). Produces a more uniform output.
Effect: Enhances shearing and crushing actions for better size control and product shape.
3. Ribbed (Ring or Wave) Tooth Profile:
Characteristics: Features cast circumferential ribs or wave-like protrusions on the plate surface.
Application: Used when a combination of crushing and light grinding or compacting is required (e.g., certain agglomerates, brittle minerals).
Effect: Provides a pressing and surface-shearing action, often resulting in a more granular or controlled fragmented product.
Company Information
Hyton(Jiangsu) Mechnical Equipment Co.ltd is a leading enterprise in the large-scale engineering machinery wear-resisting casting industry in Jiangsu Province, Nantong City. As a new high-tech enterprise professionally manufacturing wear-resisting casting product Which specialized in manufacturing and research of High manganese and high Chrome wear parts. After ten years of rapid development, Hyton(Jiangsu) has now become a renowned enterprise in China's wear-resisting casting industry, it has become one of the famous supplier of wear parts for crusher and concrete mixer. Established in June 2004, the company is now undertaking a National Torch Program Project, and five of its patented products have been honored as the "New High-Tech Product" of Jiangsu Province two of which have been listed into the New Products Program of Jiangsu Province.The company's wear-resisting casting products have been praised to be the "Famous-brand Products of Jiangsu Province", the company has been appraised as a "Trustworthy" unit of Jiangsu Province for many consecutive years.
Located in the New Material Industrial Park, Nantong City Jiangsu Province, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With three gas trolley heat treatment furnace and pusher-type furnace full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings.
Production Process
Inspection
Dimension Measurement
According to the product drawings provided by customers, we will conduct strict dimensional inspection before the products are shipped.
Hardness Test
According to the drawing requirements provided by customers, we will conduct hardness inspection before the products are shipped.
Roughness Test
According to the drawing requirements provided by customers, we will conduct roughness inspection before the products are shipped.
Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
After goods well packaged, we need only 1 day ship goods to Shanghai port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.
Our Advantages
1) Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive range of products for qualified offering.
5) We response to client's inquiry within 12 hours.
FAQ
1.Q: What kind of products do you make?
A: We specialize in roll crusher casting and forging parts, such as wolf tooth / coarse tooth profile segments, pin tooth / fine tooth profile segments, ribbed (Ring or Wave) tooth profile segments and etc.
2.Q: What kind of material do you offer?
A: High manganese steel, high manganese steel with titanium carbide insert, chromium-molybdenum alloy steel, ultra-high chromium cast iron composite casting and other customized materials.
3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.
4.Q: How to test your quality?
A: We will show you material inspection and measurement inspection after fininshing the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.
